Custom Silicone Parts

At American Flexible Products, we create custom silicone parts specifically designed to align with your needs. BISCO® cellular silicone is designed to withstand extreme temperatures and provide exceptional resilience, making it suitable for a variety of applications, including sealing, cushioning, insulation, and vibration isolation. This versatile material comes in six different varieties that range from ultra-soft to extra-firm to ensure maximum flexibility for your silicone part options.

Custom silicone parts can be used in a range of applications:

• Aerospace & Defense
• Agriculture
• Data Centers
• Electrification
• Healthcare and Medical Devices
• Commercial HVAC

When it comes to creating effective seals and ensuring longevity in padding applications, silicone stands out as an ideal solution. These products leverage the unique characteristics of silicone to meet specific requirements, making them an essential component in various industrial and consumer applications.

Silicone Part Characteristics

• Chemical Resistance: Maintains integrity when exposed to various chemicals.
• Thermal & Electrical Insulation: Provides effective resistance against temperature changes and electrical conductivity.
• Long-Term Resiliency: Endures repeated stress over time without degrading.
• Easy to Fabricate: Simple to cut and shape for specific needs.

Custom Silicone Part Resources

• BISCO & PORON Application Design Tool
• BF-2000 – Ultra-Soft Silicone Foam
• BF-1000 – Extra-Soft Silicone Foam
• HT-800 – Medium Silicone Foam
• HT-820 – Firm Silicone Foam
• HT-840 – Extra-Firm Silicone Foam
• IF-200 – Tear Resistant Silicone Foam
• RS-800 – Flame Resistant Silicone Sponge
• Solid Silicones Compression Force Deflection (CFD) Curves

Silicone Gaskets

We offer silicone gaskets in various grades, allowing for customization to meet specific requirements. Solid-cell silicone sheet is the most commonly used type of silicone rubber for gasketing. Commercial-grade solid silicone sheeting is designed for applications where physical properties are not critical but extreme temperature resistance is still needed.

Benefits of Silicone for Gaskets

• Memory & Stress Relaxation: Exceptional memory and low-stress relaxation help minimize maintenance costs related to gasket failures due to compression set and softening.
• Environmental Resistance: Designed to resist ultraviolet light, ozone, and flame, ensuring consistent performance across diverse environments.
• Customization Options: Available as rolls, slit tapes, or custom die-cut parts, with options for adhesive backing on one or both sides.

Silicone parts for gasketing require higher physical properties and a lower compression set. This material is resistant to extreme temperatures and is proven to be an excellent gasket material, even in severe environments.

Silicone Gasket Resources:

• Tips on Storage and Handling of BISCO Silicones
• BISCO Material Selection Guide
• Nomenclature for BISCO Silicones with Pressure Sensitive Adhesive
• BISCO Product Properties Guide

Silicone Pads

Silicone parts for padding are remarkable due to their liquid-repelling, shock-absorbing, and sound-dampening properties. Customers can work with our materials technicians to choose the ideal grade and thickness based on their design specifications, taking into account environmental factors such as weather, movement, and temperature.

Benefits of Silicone for Padding

Dampening Properties: Offers superior shock protection and vibration dampening.
Mechanical Resilience: Well-suited for use in transportation equipment and electronic components.

Our customers use silicone pads in:

• Gaskets and Seals
• Thermal Barriers
• Weather Stripping
• Various Industrial Applications

BISCO Silicone Pads

Ranging from ultra-soft to extra-firm, BISCO silicone pads are highly regarded for their heavy-duty applications in consumer, commercial, and industrial products. BISCO silicone pads excel in sealing capabilities while being lighter and more adaptable compared to traditional sponge rubber. They also offer significant flame and fire resistance along with shock protection and vibration dampening.

Silicone Pad Resources

• BISCO RS-800 Data Sheet
• Flame-Resistant Sponge Silicones
• BISCO Silicone Solvent Resistance
• Vibration Isolation Tool

Bun Silicone Parts for Cushioning

Bun silicone foam provides long-lasting, compression set-resistant cushioning, making it an excellent choice for both private and mass-transit seating solutions. It also tolerates resistance to compression set for long-term consistent cushioning and comfort. Using this material for cushioning ensures that comfort is never compromised.

Benefits of Bun Silicone for Cushioning

Lightweight: Easy to handle and install.

Load Distribution: Effectively reduces high-pressure points, enhancing user comfort.

FST Compliance: Meets strict global standards for flame, smoke, and toxicity resistance.

Custom Shaping: Bun silicone foam can be tailored to meet specific design requirements, ensuring optimal performance in various seating applications.

Bisco Bun Silicone Parts

BISCO bun silicone foam (MF1®) is a durable cushioning material that uses a patented silicone makeup to maintain firmness and thickness longer than urethane foams.

MF1® bun silicone lets our engineers optimize seat design. This gives passengers comfort while reducing material weight and size. All grades of MF1 are formulated to meet global fire safety standards, including BS 6853, En 45545, Din 5510, and nFF 16-101.

Bun Silicone Resources

• BISCO Seating Solutions Design Guide

Find Your Custom Silicone Parts at AFP!

At American Flexible Products, we believe that every idea deserves the perfect execution. Whether you have a specific design in mind or need guidance to refine your concept, our team of experts is here to help. Don’t hesitate to reach out for custom silicone parts that fit your exact specifications. Together, we can create high-quality parts that elevate your product or equipment to the next level! Contact us today to start creating the silicone parts you need.