In power generation, reliability isn’t optional; it’s the expectation. From portable generators to large stationary units, today’s systems must operate safely and consistently in the harshest environments. That reliability depends on more than mechanical design; it begins with the materials that seal, insulate, and protect every component from heat, vibration, and the elements.
American Flexible Products (AFP) partners with manufacturers in the power generation industry to provide custom-engineered sealing, insulation, and sound management solutions that improve system performance, safety, and long-term durability.
Why Materials Matter in Power Generation
As systems become smaller and more energy dense, power equipment faces greater thermal and mechanical stress. Higher temperatures, vibration, and noise all threaten long-term performance. The right materials can prevent early degradation and keep power systems running safely for years.
Materials used in power generation equipment must:
- Resist heat, flame, and chemical exposure
- Maintain compression recovery for consistent sealing
- Provide acoustic control for noise compliance and user comfort
- Meet UL, MIL-SPEC, and environmental standards
- Stay stable across wide temperature ranges
AFP helps engineers meet these requirements through precise converting and application-specific material selection.
Engineered for Performance in Harsh Conditions
AFP fabricates gaskets, barriers, and insulation from high-performance materials that perform where other materials fail. Whether your system requires flame resistance, vibration damping, or environmental sealing, AFP delivers components that maintain reliability in operation.
Thermal and Flame Protection
In battery modules and generator housings, temperature control is critical. AFP converts BISCO® HT-Series silicones and FPC flame barriers that help prevent heat transfer and flame propagation. These materials meet UL 94 flammability standards and provide protection up to 1900°F, helping engineers design for safety without sacrificing flexibility or weight.
Environmental Sealing
Outdoor and portable generators require seals that withstand exposure to water, dust, and temperature cycling. BISCO® HT-800 Series silicone foam combines long-term compression set resistance with durability and weather stability, making it a proven choice for gaskets that hold up under pressure and time.
Acoustic and Vibration Control
Noise is a major challenge in both commercial and military power systems. AFP fabricates dual-layer laminates using BISCO® HT-200/210 and BISCO® MF1® to reduce sound transmission and absorb mechanical vibration. This combination provides both structure-borne and airborne noise control, helping designers meet sound level requirements while improving user comfort.
Battery and Fuel Cell Components
Energy storage systems rely on materials that maintain stability under chemical and thermal stress. DeWAL® DW330 ePTFE film provides uniform porosity, air permeability, and chemical resistance. It meets UL 2549 and operates up to 260°C, making it ideal for separators and venting layers in advanced battery and fuel cell systems.
Partnering with Engineers to Solve Design Challenges
Every power system has unique mechanical, electrical, and thermal demands. AFP works directly with engineers to identify failure risks early in the design phase and recommend materials that enhance performance and compliance.
We support customers from prototype to production with:
- Rapid prototyping and material sampling
- Precision die cutting, laminating, and converting
- Material performance testing and traceability
- Scalable production for full program support
Compliance You Can Trust
AFP is ISO 9001 certified and delivers products that meet the strict regulatory standards of the power generation industry, including UL 94, UL 157, and MIL-SPEC. As a Preferred Converter of Rogers Corporation, AFP provides engineers with proven materials backed by decades of data and performance validation.
AFP: Your Partner for Reliable Power Generation Solutions
When it comes to power generation, reliability begins with the materials inside.
American Flexible Products combines engineering expertise, high-performance materials, and custom fabrication capabilities to deliver solutions that perform under heat, vibration, and exposure. Whether you’re developing next-generation battery modules or quieting generator enclosures, AFP can deliver power generation solutions with confidence and precision.
Looking for custom materials for your power generation project? American Flexible Products is a Rogers Preferred Converter with decades of experience fabricating high-performance materials for sealing, insulation, and sound control. Contact our team today to discuss your design requirements or request a custom quote. As a 100% employee-owned company, you’ll speak to an owner every time.
